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Designed for Retrofit:
Mini-duct Systems with Radiant Floor Heating
By Bob Orians

No matter when your home was built or what the physical configurations are, you can install radiant heating along with the mini-duct system for high performance heating cooling comfort. Crafted to weave around and through existing construction, both systems provide a perfect solution for retrofit applications. In fact, you’ll find there’s little or no remodeling required. This allows you the homeowner the unique opportunity to maintain the architectural integrity of your home while enjoying many advantages over other systems.

Radiant Floor Heating
One solution to home heating is a radiant floor system. These systems run heated water or glycol through flexible plastic tubing, about one-half to one inch in diameter. The tubes are typically laid out in a coil pattern and evenly distributed throughout the sub-floor. Tile, hardwood or carpeting is laid over this sub-floor and the tubing acts as a massive radiator, heating a home from the ground up.

The benefits of heating with radiant floor include efficiency as well as aesthetic value. Instead of unsightly metal registers blowing hot air as with traditional systems, creating hot spots in some areas and drafts in others, radiant floor systems spread warmth throughout an entire home. Getting out of bed on a chilly morning is certainly more appealing with a warmed floor to greet bare feet. Because the radiant system warms the objects in the room, not the air, the room immediately regains its pleasant temperature when the door to the cold outdoors is closed. Radiant floor heat can be controlled from room to room, so a seldom-used guest room can be kept at a lower temperature than the family room, bath or kitchen. Heating with a radiant floor system is also energy efficient, as the water only needs to be heated to 90 to 130 degrees to heat the home, producing comfortable temperatures at lower thermostat settings and reducing heating costs.

Mini-duct Cooling and Heating
Although radiant systems provide a comfortable home environment throughout the winter months, the systems offer no solution to the problem of effectively cooling a home. Therefore, a separate cooling system is needed, the most efficient of which to pair with radiant floor heat for overall comfort is a mini-duct, high velocity system.

A mini-duct heating and cooling system delivers conditioned air to rooms via flexible, 2” diameter supply tubing that fits into spaces that won’t accommodate conventional sheet metal ducting and terminates in small, unobtrusive outlets in the walls, floor or ceiling. In addition to the difference in supply ducting, the method of cooling with a mini-duct system is quite different.

Conventional systems consist of a cooling element, such as a metal coil, and a fan, which blows air over the coil and pushes it into the room through cumbersome metal ductwork. Mini-duct systems can provide cooling through one of three methods: by utilizing a traditional DX coil with a refrigerant, a heat pump coil in cooling mode or a chilled water coil. Air is drawn across the coil with a mini-duct system as opposed to pushed, as with a conventional system. The advantage to this method is that it actually takes longer to move the air across the coil and, because most mini-duct systems also utilize coils with a greater surface area, this actually makes the air colder and can remove as much as 30% more humidity from the air than conventional systems. This means that you can be comfortable at higher thermostat settings, increasing efficiency and reducing cooling costs.

Mini-duct systems can often heat in the same way as they cool, using a heat pump coil in temperate regions or using a hot water coil that acts as a radiator. As in the cooling mode, air is drawn across the coil and is heated to a higher temperature — providing hotter air to the room at lower thermostat settings. This is significant due to the fact that, in general, every three degrees of water temperature that can be saved results in energy savings of 1%. When using the hot water coil, mini-duct systems also alleviate the problem of dry air that comes with traditional forced air systems, as the medium for creating the heated air is water.

A mini-duct cooling and heating system, such as the Unico System, allows for flexibility in installation. The system’s air handlers and flexible ducts fit into tight spaces, so there is no need to drop ceilings or build soffits or other hiding places to conceal metal ductwork runs. This is a prime benefit of these systems in applications to both older, architecturally unique homes and custom constructed residences.

Mini-duct systems work on the principal of aspiration to provide even temperatures throughout a home. Whereas traditional central HVAC systems diffuse air, a mini-duct system provides hot and cold streams of air that is moved through the compact tubing at a higher velocity, creating gentle circulation without drafts, so that “even” room temperatures can be enjoyed from floor to ceiling. The rush of air cannot be felt more than a few inches beyond the outlet. A mini-duct system in cooling mode also removes up to 30 percent more moisture than conventional systems because its unique coils are colder than conventional coils, which is especially beneficial in areas with high humidity.

Radiant Floor Heating

How They Work Together
Radiant floor and mini-duct systems have several of the same advantages, including eliminating drafts, fitting neatly into a home’s aesthetics and filling rooms with even, draft-free air. Installing them together in a home enables the two systems to complement each other, providing maximum indoor comfort. Because mini-duct systems are tightly enclosed and radiant floor systems do not involve air movement, both systems provide a high degree of air quality and eliminate the loss of conditioned air typically experienced with inefficient forced air systems. The mini-duct system can further increase indoor air quality when coupled with an air purifying system.

Mini-duct system

Radiant floor heating is often installed in the “cocoon” of the house, or the most often used rooms, on the first floor (i.e. kitchen, living room and bathroom.) The mini-duct air conditioning system is used as the primary cooling source for all floors of the house. Complementing a radiant system, a mini-duct system with a hot water coil is used for heating the second, third and higher floors. The home’s boiler supplies hot water for the heating coil. The mini-duct system allows a room to be quite comfortable at a low water temperature (a water temperature of 120 degrees produces a room temperature of 115 degrees), which is more energy efficient. Adding to the efficiency, heating this way cuts down on the constant recycling of the boiler and HVAC system. This is also the preferred method of heating in the spring and fall months when a mini-duct system can be used to take the chill out of the air without “firing up” the entire radiant floor system.

Bob Orians is director of sales and marketing for The Heating Specialist. For more information he can be reached at 503-257-7000 or bob@theheatingspecialist.com.











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